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A Replacement Charge Air Cooler That Will Outlast Your Truck

Better than your original equipment, backed by the 7-year, million-mile guarantee.

Replacement charge air coolers for heavy duty needs.

No other charge air cooler in the market today offers the longevity and performance of Dura-Lite.
evolution charge air cooler replacement

Evolution® Charge Air Cooler

  • Dura-Lite’s patented high-temperature silicone grommet tube-to-header seal system.
  • Reinforced tanks to reduce premature failure and reduce downtime.
  • Offset outer fin design provides consistent performance by minimizing the buildup of debris.
  • Dyno tested to optimize performance, power and emissions.
  • Engineered for performance, improved fuel economy and durability/longevity. EPA Certified.
  • Manufactured leak-free. Tested underwater to ensure it is leak-free before leaving the factory.
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eliminator charge air cooler

Eliminator® Charge Air Cooler

  • Manufactured to eliminate the typical tube-to-header failure and resulting leakage.
  • Professionally engineered as a direct original equipment (OE) replacement.
  • Meets or exceeds original equipment (OE) heat transfer performance.
  • Superior quality and durability against other aftermarket and OE charge air coolers.
  • An affordable option for optimized power, emissions and renewed fuel economy.
  • No core charge, and manufactured leak-free.
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Charge Air Coolers Engineered to Outperform Original Equipment, Built To Last Forever

Decades of real-world research, engineering, fabrication design, and field experience have been brought to bear on one objective; building a better charge air cooler. Not all charge air coolers are created equal. Take no chances on this integral part of your engine’s performance.
Optimized power and emissions = more power per litre/gallon, and less waste overall
More consistent fuel economy = cost savings in fuel
Increased engine longevity = cost savings in premature upgrades/replacements
Reduced downtime = your fleet stays on the road for longer

What it takes to build the world’s best charge air cooler

1

Our in-house, professionally certified (by APEGA) engineers design each Evolution®charge air cooler (CAC) using the most advanced engineering software, tools, and technologies.

2

Prior to designing a Dura-Lite™ Evolution CAC, the original equipment (OE) product is inspected, documented, and photographed in the OE installation.

3

Each new Dura-Lite Evolution CAC references the OE product as the baseline for the design.

4

The OE product is Wind Tunnel Performance Tested (when required).

5

The OE product is 3D Scanned and modeled as the baseline for the Dura-Lite design.

6

Each new Dura-Lite design package consists of component and assembly drawings, manufacturing fixtures, inspection fixtures, and packaging drawings that are strictly controlled by Dura-Lite’s document control system.

7

A Performance Analysis is completed for each Dura-Lite design to confirm it will meet the engine specifications of the applicable engine used in the OE installation.

8

All Tooling required for manufacturing purposes is CNC machined for precision.

9

The first off prototype Manifolds are 3D Scanned, a complete CAD Inspection is performed, and a formal Inspection Report completed. The Manifold Inspection Report is then referenced to make any necessary Manifold Tooling adjustments.

Contact us today and experience the Dura-Lite difference.

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We offer a large selection of charge air cooler and radiator solutions to meet your performance and durability needs.

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